• Unshaped Refractory Materials

          Unshaped refractory materials are defined as” mixtures consisting of aggregates, additives, and binders, prepared for direct use in the state of delivery or after adding suited liquids”. In contrast to refractory bricks, they are without specific shape and are in majority placed in larger sections behind molds and templates forming a monolithic lining. Gunning installations without the requirement for a mold are increasing due to ease of application and higher installation speed.

Tabular Alumina Manufacturing Process

Tabular alumina is a kind of pure sintered alumina that does not add any additives such as MgO, B2O3 and is completely sintered and shrinks. It has coarse crystals and a well-developed α-Al2O3 crystal structure. The content of Al2O3 is more than 99%. Crystal-like structure with small pores and many closed pores. The porosity is roughly the same as that of fused alumina. It has high purity, good volume stability, and minimal re-firing shrinkage. The refractory or castable used to produce refractory materials, or castables have good properties after high-temperature treatment. Thermal shock stability and bending strength. So what is the production process of tabular corundum?

Australian industrial Alumina ⇒ Raw material Chemical physical analysis ⇒ Ball mill grinding⇒ Making Alumina Powder Ball by Disk Granulator ⇒ Drying ⇒ Natural gas shaft kiln (1800-1900℃) ⇒ Chemical analysis ⇒ Crushing and screening ⇒ Physical analysis ⇒ Packaging ⇒ Warehousing

1. Raw material: Grind 60# Australian alumina powder into 380# with ceramic ball mill

 

2. Making raw balls: Making 380# fine powder to raw Ball using disk granulator

 

3. Raw ball drying: Drying with natural gas drying tower at 400-500 degrees Celsius for 20 hours

 

4. Raw ball sintering by Natural gas shaft kiln: During the 22 hours of passing through the natural gas shaft kiln, rapid heating, and rapid cooling

 

5. Crushing and screening: Barmac and  Linear Vibrating Screen

 

6. Ball mill to grind fine powder: Fine powder below 1mm diameter

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