• Unshaped Refractory Materials

          Unshaped refractory materials are defined as” mixtures consisting of aggregates, additives, and binders, prepared for direct use in the state of delivery or after adding suited liquids”. In contrast to refractory bricks, they are without specific shape and are in majority placed in larger sections behind molds and templates forming a monolithic lining. Gunning installations without the requirement for a mold are increasing due to ease of application and higher installation speed.

Platelet Calcined Alumina Properties and Applications

Platelet Calcined Alumina is a specialized form of aluminum oxide (Al₂O₃) characterized by its unique platelet-shaped morphology, which enhances mechanical, thermal, and wear-resistant properties in advanced ceramic and composite applications.

Key Features:

  1. Platelet Morphology

    • Hexagonal platelet-shaped particles improve fracture toughness by deflecting cracks (similar to natural nacre or layered composites).

    • Enhances packing density in refractory and ceramic matrices.

  2. High-Temperature Stability

    • Produced via calcination (typically above 1300°C), ensuring high purity (≥99%) and thermal stability up to ~1800°C.

  3. Enhanced Mechanical Properties

    • Used as a reinforcing phase in composites to improve:

    • Wear resistance (e.g., cutting tools, abrasives).

    • Fracture toughness (e.g., armor ceramics).

    • Thermal shock resistance (e.g., refractory linings).

Applications:

  • Advanced Ceramics: Structural components, armor materials.

  • Refractories: High-temperature linings for furnaces.

  • Polishing & Coatings: Ultra-fine platelets for precision surfaces.

  • Polymer/Ceramic Composites: Reinforcing filler for improved strength.

Synthesis Methods:

  • Flame Spray Pyrolysis or Molten Salt Synthesis to control platelet geometry.

  • Calcination of Precursors (e.g., gibbsite or boehmite) with additives to promote platelet growth.

Advantages Over Spherical Alumina:

  • Better crack propagation resistance.

  • Improved sinterability in ceramics.

  • Higher anisotropy for tailored properties.

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