• Unshaped Refractory Materials

          Unshaped refractory materials are defined as” mixtures consisting of aggregates, additives, and binders, prepared for direct use in the state of delivery or after adding suited liquids”. In contrast to refractory bricks, they are without specific shape and are in majority placed in larger sections behind molds and templates forming a monolithic lining. Gunning installations without the requirement for a mold are increasing due to ease of application and higher installation speed.

Tabular Alumina For Refractroies

Tabular Alumina (TA) is a kind of α-Al2O3 material which is rapidly sintered by high temperature shaft kiln then by rapid cooling. It has the characteristics of low open porosity and large crystals with closed spherical pores which are trapped upon re-crystallization during rapid sintering.

Tabular Alumina (TA) is a kind of α-Al2O3 material which is rapidly sintered by high temperature shaft kiln then by rapid cooling. It has the characteristics of low open porosity and large crystals with closed spherical pores which are trapped upon re-crystallization during rapid sintering. Tabular alumina is of high refractoriness, excellent thermal shock resistant, fantastic anti-creeping and anti-stripping performance. As the essential refractory raw material finally applied in iron and steel industry, it is most widely used in the refractory castables ladles, precastings as porous bricks, seating bricks, sliding nozzles, ladle stoppers. As the primary choice of refractory raw materials, it is also widely used in a variety of industries such as foundry, petrochemical, ceramic and incineration.

Properties:

  1. Complete crystallization, High purity up to 99.5% Al2O3
  2. Low apparent porosity Less than 5%
  3. Good resistance to alkalis and mineral acids
  4. Low water absorption less than 1%
  5. High hardness and toughness
  6. High thermal conductivity
  7. Excellent thermal shock resistance
  8. Good abrasion resistance.
  9. High volume stability
  10. High anti-bending strength

Applications:

Fire bricks

Alumina based refractory bricks

Technical data:

Typical physical properties
Specific gravity3.96 g/cm3
Bulk density3.45-3.5g/cm3
 Apparent porosity2-5%
water absorption rate0.7-1.5%
Mohs’ Hardness9
Knoop hardness2000kg/cm3
Thermal conductivity(100℃)0.069 cal/sec cm℃
Heat capacity(20℃)0.21cal/gm/(100℃)
Melting temperature2050℃
Max. service temperaturemin 1800℃
Refractive Index1.76
AppearanceWhite granules or powder
Chemical composition(%)
IndexAL2O3SiO2Fe2O3Na2O
Guarantee Valuemin 99.2max 0.18max 0.1max 0.4
Typical Value99.450.050.020.32
Key Physical Index
IndexBulk density(g/cm3)Porosity(%)Water absorption rate(%)
Guarantee Valuemin 3.5max 5.0max 1.5
Typical Value3.562.350.72

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